The solvent recovery machine uses the principle of distillation to recycle the used waste solvents (such as thinner water, banana water, thinner, boiled oil water, white electric oil, stain removal oil, board washing water, net washing water, cleaning potion, various cleaning solvents, etc.) through solvent recovery machine distillation, purification, condensation to obtain high-purity liquid solvents. The recovered solvent can be put into the production process again to realize multiple recycling of the solvent, which saves cost and is environmentally friendly, killing two birds with one stone.
The Model and Components of the Solvent Recovery Machine:
There are currently eight models of laboratory solvent recovery machine, namely: T-40Ex, T-60Ex, T-80Ex, T-100Ex, T-125Ex, T-250Ex, T-450Ex. The solvent recovery machine consists of It consists of electric control box, electric control box, barrel tank, condensation pipe, condensation system, heating system, safety pressure relief system and safety dumping system.
1. Electric control box: explosion-proof type, sealed type, to prevent sparks and solvent contact.
2. Electric control box:
·32-segment PID temperature and time setting. Color display digital control external device. It can prevent foaming, the recovery flow rate is stable, and the efficiency is high; it can be recovered according to the solvent composition.
·Turn off at regular intervals to reserve solvent content, effectively preventing silver powder gas explosion.
·Ultra-high temperature protection, when the heating temperature exceeds the setting, it can automatically shut down the heating system and the condensation system
Keep working cool down.
3. Tank: Imported SS304 stainless steel, thick wall, strong bearing capacity.
4. Condenser tube: Thick copper tube, anti-corrosion, solvent-resistant; high heat transfer efficiency.
5. Condensing system: explosion-proof motor; axial fan.
6. Heating system: The heating joint is fully sealed and explosion-proof design.
7. Safety pressure relief system: steel spherical safety valve, solvent-resistant, corrosion-resistant, high-temperature resistant, safe and reliable.
8. Safe dumping system: easy to operate, light and convenient, can reduce the work intensity of the operator, safe and reliable
Depend on.
9. Won the national explosion-proof certification and EU CE certification.
Process of Laboratory Solvent Recovery Machine:
1. Add waste materials to be recycled;
2. Use a rag to wipe the edge of the mouth wall of the recycling bin and the surface of the fuselage;
3. Close the lid and unscrew the hot kerosene breather valve;
4. Place a clean recovery bucket at the solvent outlet of the recovery machine to hold the recovered solvent;
5. Turn on the working switch of the recycling machine to make the equipment start to work;
6. After the solvent recovery is completed, clean up the residue in the recovery bucket;
7. Clean up the equipment surface hygiene;
8. Collect recovered solvent;
Advantages of Solvent Recovery Machines:
1. To meet the requirements of environmental protection and energy saving: the solvent recovery machine can restore the dirty and waste solvents to clean solvents to the greatest extent.
Agents, which are put into production and recycled to reduce pollution; meet the rigid requirements of the national environmental protection and energy saving;
And it is of great help to enterprises applying for ISO14000.
2. Saving production costs: With the fluctuation of international crude oil prices, the prices of all petrochemical products are also rising steadily, and the manufacturing costs of production enterprises are also relatively increased. The solvent recovery machine adopts the principle of physical distillation to reduce the dirty organic solvent into a clear, clean and recyclable solvent, which greatly reduces the manufacturing cost, turns waste into treasure, and creates profits for the enterprise.
3. Improve the safety factor of factory production: In the manufacturing process, solvents are used to clean tools and products, and the dirty waste solvents generated are stored somewhere in the factory, and they are concentrated to a certain amount before disposal. A large amount of waste solvents not only occupy the available space of the factory but also bring huge safety hazards. Using the solvent recovery machine to process and recycle dirty waste solvents in time not only achieves the benefits of energy saving, environmental protection, and cost reduction, but also improves the utilization rate of the factory space and the safety factor of the whole factory.
Solvent Recovery Machine Features:
1. High safety, the whole machine and components adopt explosion-proof design and normal pressure structure design, the connecting pipeline is airtight, the solvent is not easy to spread and leak, and there is no worry about safety.
2. It is suitable for the recovery of most organic solvents, and the recovery rate is as high as 96%, which is beneficial to reduce production costs;
3. The electric control box is 100% sealed to prevent electric sparks from contacting with solvents;
4. Independent sealing design, the sealing ring of this machine is an integrated sealing ring produced by independent mold opening to ensure that solvent gas and solvent will not leak and cause danger;
5. The precise microcomputer program controller is used to control the heating temperature. The heating method adopts an explosion-proof heating tube and indirect heating with hot kerosene. The distillation temperature is set according to the boiling point of different waste solvents. It can separate and purify multiple solvents at the same time, saving electric energy. , and has a fully automatic control function;
6. The machine adopts automatic control, which is easy and convenient to operate.
7. With over-temperature protection and over-pressure protection;
8. The principle of water-cooled heat exchange cooling improves the efficiency and shortens the recovery time. The recovery speed is 1.5-2 times that of traditional air-cooled products. It can also recover high-boiling point solvents without using a vacuum decompression device, and is equipped with a slag discharge port. The processed residue can be easily discharged for disposal, which is more convenient and safer than dumping slag discharge.
9. The equipment is all made of 304 stainless steel, which is corrosion-resistant to various solvents, and has a reasonable structure design. It has the advantages of fast heat transfer, less loss, small footprint, and convenient movement;
10. Low cost of use: only a small amount of water, electricity, and labor are needed, and the operation is simple, no professional technicians are required to operate, as long as the steps are followed, the work can be done;
11. High rate of return: This equipment is low in price, high in efficiency, and has high use value. Generally, factories can recover the investment cost after 3-6 months of use.
How to Choose the Solvent Recovery Machine Correctly?
Brand selection: No matter what we buy, we hope to buy good ones, that is, those that can truly create benefits for ourselves or the company. The first step in choosing a brand is to understand the history of the brand through various information, after-sales service, and try to choose a legitimate manufacturer.
1. First of all, it is necessary to know the total amount of waste and dirty solvents in the factory every day or every month. For example, if there are 50 liters of dirty solvents per day, if the waste solvents are recovered twice a day, then it is recommended to choose a model of 25--30 liters. If future expansion is considered, a solvent recovery machine with a larger capacity can also be selected.
2. The material of the solvent recovery machine. At present, mostly carbon steel and stainless steel liners and frames are used. Stainless steel also has different models. The entire shell is divided into all stainless steel and carbon steel.
3. The internal configuration of the solvent recovery machine. First of all, the components themselves must be explosion-proof, which is critical. Secondly, the rationality and function of the configuration of the electrical part, because different choices of brands directly affect the life of the machine, and the rationality of the collocation of each component and the convenience of maintenance and disassembly in the future.
4. The operation of the solvent recovery machine is flexible, and the operation of the equipment must conform to human habits and convenience.
5. After-sales service of solvent recovery machine.
Solvent Recovery Machine Maintenance and Maintenance:
1. Correctly operate in accordance with the instructions or the training of professionals.
2. Clean the bottom of the pot when adding the solvent, or clean it once a day; when changing the solvent, it must be cleaned to avoid the reaction of solvents with different properties and affect the cleaning effect afterward.
3. Please turn off the power when the machine stops working, and turn off the air source if there is a vacuum pump.
4. Keep the equipment body clean and the site hygienic, and keep the space where the solvent is handled ventilated.
Why Choose Us
Professional extraction equipment manufacturer
Zhengzhou Keda Machinery Equipment Co., Ltd. is a collection of production and trade. Our main product is laboratory extraction equipment. Solvent recovery machine is one of our main products. Our solvent recovery machine models are: T-40Ex, T-60Ex, T-80Ex, T-100Ex, T-125Ex, T-250Ex, T-450Ex, and can also be customized according to your needs. The company has been established for more than ten years. Tens of thousands of enterprises and individuals at home and abroad have provided equipment solutions, which have won unanimous praise from domestic and foreign customers.
Fast delivery
We have warehouses in Los Angeles in the United States, Valencia in Spain, and Thailand. We can choose the nearest warehouse for delivery according to the customer's geographical location, ensuring that the customer receives the goods quickly.
Perfect after-sales team
We provide a one-year warranty service for the products we sell. We have a professional after-sales team to deal with customers' after-sales problems, and can provide corresponding technical guidance through videos and other methods.
Parameter
Model | Feed capacity (L) | Power supply (ACV) | Power (kW) | Temperature range (℃) | Treatment time (Min.) | Recovery (%) |
T-40Ex | 40 | 380 | 4 | 5~200 | 150 | 95 |
T-60Ex | 60 | 380 | 5 | 5~200 | 180 | 95 |
T-80Ex | 80 | 380 | 6 | 5~200 | 210 | 95 |
T-100Ex | 100 | 380 | 8 | 5~200 | 240 | 95 |
T-125Ex | 125 | 380 | 8 | 5~200 | 240 | 95 |
T-250Ex | 250 | 380 | 16 | 5~200 | 270 | 95 |
T-450Ex | 450 | 380 | 32 | 5~200 | 270 | 95 |
Model | Feed capacity (L) | Power supply (ACV) | Power (kW) |
T-40Ex | 40 | 380 | 4 |
T-60Ex | 60 | 380 | 5 |
T-80Ex | 80 | 380 | 6 |
T-100Ex | 100 | 380 | 8 |
T-125Ex | 125 | 380 | 8 |
T-250Ex | 250 | 380 | 16 |
T-450Ex | 450 | 380 | 32 |