Stainless Steel Reactor

The stainless steel reactor vessel has the characteristics of rapid heating, high temperature resistance, corrosion resistance, hygiene, no environmental pollution, automatic heating without boiler, and convenient use. Under the condition of set constant temperature, in the closed stainless steel reactor vessel, the stirring reaction can be carried out under normal pressure or negative pressure according to the use requirements, and the reflux and distillation of the reaction solution can be carried out. It is widely used in petroleum, chemical, rubber, Pesticides, dyes, medicines, food, used to complete vulcanization, nitration, hydrogenation, alkylation, polymerization, condensation and other processes, it is an ideal pilot test and production equipment for modern fine chemical plants, biopharmaceuticals and new material synthesis.

SS-20L Stainless Steel Reactor

Working Principle of Stainless Steel Reactor:

The stainless steel reactor vessel is used as a comprehensive reaction container, and the inner layer undergoes a chemical reaction through stirring. According to the chemical reaction conditions and the design of the structure and configuration accessories of the reaction kettle, it can be designed from the beginning of the reaction to the discharge, and can be designed according to different processes. It is required to carry out the stirring reaction under various pressures (normal pressure or negative pressure), carry out the distillation and reflux of the solution reaction, and after the reaction is completed, the material is discharged from the outlet at the bottom of the kettle, and the various reactions in the reaction process can be treated. Important parameters (reactant concentration, product concentration, pressure, temperature, agitation, blast) are regulated by strict automation. At the same time, by adding different cold and heat source media (freezing liquid, hot water or hot oil) to the interlayer of the reactor, the materials in the reactor are heated or cooled in a circular manner.

Stainless Steel Reactor Model:

ZZKD Machinery has been focusing on R&D and production of stainless steel reactor vessel for many years. Stainless steel reactors are one of our main products. There have also been great changes.

At present, our stainless steel reactor vessel models are: SS-3L, SS-5L, SS-10L, SS-20L, SS-30L, SS-50L, SS-100L, SS-200L, SS-300L, SS-500L.

SS-20L Stainless Steel Reactor Model

Stainless Steel Reactor Structure:

The stainless steel reactor vessel is framed by 304 stainless steel pipe, adopts 316 stainless steel jacketed kettle body, and is equipped with PTFE

The filter bottom plate is also composed of motors, frequency conversion regulators and other components.

Stainless Steel Jacketed Kettle Body:

316 stainless steel reactor vessel body, high temperature resistance, acid and alkali resistance.

Multifunctional Kettle Lid:

Quick-detachable multi-functional kettle cover, with functions of feeding, temperature measurement, mechanical seal shaft, exhaust and so on.

PTFE filter bottom plate:

Easy to disassemble, clean and replace.

Motor:

According to the viscosity of the material, the power can be selected, the reduction ratio can be increased, and the DC brushless motor can be selected.

Inverter Regulator:

The speed of the stirring paddle is displayed in real time and can be adjusted according to the viscosity of the material and the reaction needs.

Features of Stainless Steel Reactor:

1. Advantages of mechanical properties: Due to the strong mechanical properties of stainless steel, the reaction kettle made of it can withstand higher working pressure and deformation, so it can withstand larger solid materials.

2. Fast heating speed: The stainless steel reactor is used for physical or chemical reaction reactors, which need to have high thermal conductivity and cooling performance. The advantage of stainless steel material is that the heating and cooling speed is relatively fast.

3. Advantages of processing performance: The processing performance of stainless steel is very good, and it can be processed into different shapes and structures according to actual process requirements.

4. Strong high temperature resistance: The reactor needs to face different high temperature environments. In general chemical and physical reactions, the temperature is as high as 600 degrees Celsius. In high temperature environment, stainless steel materials can still be used normally.

5. The stainless steel reactor has strong corrosion resistance: the stainless steel itself contains chromium, nickel and other elements, which has good corrosion resistance, and the reactor can still maintain good corrosion resistance after being made into a reactor.

Precautions for Operation of Stainless Steel Reactor:

When the stainless steel reactor vessel is running, it must be carried out in accordance with the operating process regulations. Overtemperature, overpressure and overload operation are prohibited. If abnormal phenomena such as overtemperature, overpressure and overload occur, emergency plans should be adopted in accordance with the regulations.

1. The high-pressure stainless steel reactor should be placed indoors. When multiple autoclaves are equipped, they should be placed separately. Each operating room should have an outlet directly leading to the outside or passage, and the equipment location should be well ventilated.

2. When installing the lid of the kettle, the sealing surfaces of the kettle body and the lids should be prevented from colliding with each other. Carefully place the lid of the kettle on the kettle body at a fixed position. When tightening the main nut, it must be tightened diagonally and symmetrically several times. The force should be uniform, and the lid of the kettle is not allowed to tilt to one side, so as to achieve a good sealing effect.

3. At the connection of positive and negative nuts, only the positive and negative nuts are allowed to be rotated, and the two circular arc sealing surfaces must not be rotated relative to each other. When all the nut pattern joints of the reactor are assembled, lubricating oil should be applied.

4. The needle-type valve is sealed with a thread. It only needs to turn the valve needle slightly and press the cover tightly to achieve a good sealing effect.

5. Turn the rotating body on the reactor by hand to check whether the operation is flexible.

How to Maintain the Stainless Steel Reactor:

1. Read the instructions carefully before using the stainless steel reactor, check the instruments and instruments, and check whether there are any signs of damage to the reactor body.

2. Clean each interface of the reactor.

3. Regularly check whether the motor reducer and coupling are loose or not.

4. Turn on the power switch and let the machine run from slow to fast. When stopping, make the machine stop, and then turn off the switch.

5. Check the sealing ring of the reactor, check whether there is any damage, and keep the shaft and the sealing ring lubricated.

6. The electrical part must not enter the water, and it is strictly forbidden to be damp.

7. When replacing parts of the stainless steel reactor, the original parts produced by the original factory must be used. Random use of other parts will cause fatal damage to the machine.

8. When doing any repairs or inspections, the stainless steel reactor must first cut off the power supply and water source.

9. After the stainless steel reactor is used, the residual oil stains, stains, and solvent residues must be cleaned and kept clean.

Why Choose Us

Professional reactor equipment manufacturer

Zhengzhou Keda Machinery Equipment Co., Ltd. is a family integrating production and trade. Our main product is laboratory reactor equipment. Stainless steel reactor is one of our main products for sale. Our stainless steel reactor vessel models are: SS -3L, SS-5L, SS-10L, SS-20L, SS-30L, SS-50L, SS-100L, SS-200L, SS-300L, SS-500L. At the same time, we can also customize according to your needs. The company has been established for more than ten years, providing equipment solutions for tens of thousands of enterprises and individuals at home and abroad, and has won unanimous praise from domestic and foreign customers.

Fast delivery

We have warehouses in Los Angeles in the United States, Valencia in Spain, and Thailand. We can choose the nearest warehouse for delivery according to the customer's geographical location, ensuring that the customer receives the goods quickly.

Perfect after-sales team

We provide a one-year warranty service for the products we sell. We have a professional after-sales team to deal with customers' after-sales problems, and can provide corresponding technical guidance through videos and other methods.

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